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Major Completed Projects



Our vast experience, rendering consultancy services for large projects, is given in some detail in the ensuing paragraphs.
Methanol Plant
Caprolactam Plant
Ammonia Project
Ammonia Plant Revamp
Phenol/Acetone Complex

Methanol Plant
Client Gujarat Narmada Valley Fertilisers Company Ltd.
Project 1,00,000 TPA Methanol
Location Bharuch, Gujarat
Project Cost Rs.800 Million
Technology licensor Toyo Engineering Corporation, Japan

20 P&I Diagrams
550 Civil & structural, electrical and instrument drawings
1200 Piping isometrics
300 Purchase Orders
5400 m 3 of RCC
450 MT of structural steel
900 MT of equipment erection


Caprolactam Plant
Client FACT Ltd
Project 50,000 TPA Caprolactam & 225,000 TPA Ammonium Sulphate
Location Udyogamandal, Kerala
Project Cost Rs.3500 Million
Overseas expert Stamicarbon, The Netherlands & Chiyoda, Japan

126 P&I Diagrams
2000 Civil & structural, electrical and instrument drawings
900 Material requisitions for purchase
1100 equipment procured
40 Construction contracts
1080 piles
32000 m3 of RCC work
3600 MT of structural steel work
125 Km of overground piping
14 Km of underground piping
3800 MT of equipment erection


Ammonia Project
Client Krishak Bharati Co-operative Ltd
Project 2 x 1350 TPD Ammonia plants
Location Hazira, Gujarat
Project Cost Rs.4000 million
Technology licensor M.W.Kellogg, U.S.A
Completed 1985

31 nos. of P&I diagrams
2400 Piping isometrics
674 Civil, structural, electrical & instrument drawings
313 Purchase orders
10 Over-dimensional consignments including Ammonia Converter (weighing over 400 tonnes)
27 construction contracts, 2120 piles,
35,000 m3 of RCC Work 2450 MT of structural work
3600 MT of structural steel work
5000 MT of equipment erection
3 Km of underground piping
79 Km of overground piping
330 control valves


Ammonia Plant Revamp Project
Client Madras Fertilisers Ltd
Project Enhance capacity from 750 tpd to 1050 tpd Extend economic life of plant by fifteen years
Location Manali, Chennai
Process Licensor Haldor Topsoe,Denmark
Completion September 1997
Feed stock Naphtha
Process route Naphtha desulphurisation, Steam/naphtha reforming High & Low temp shift conversion, CO2 removal (MDEA process) Methanation, Syn gas compression, Ammonia synthesis Refrigeration & ammonia storage

Engineering Piping  
P&I diagrams 69 nos Planning drawings 107 nos
Civil & structural drawings 221 nos Key plan 97 nos
    Isometrics 1160 nos
    Electrical drawing 165 nos
    Instrumentdrawing 1075 nos

Procurement
Equipment details
Rotating 55
Static 84
Major turnkey packages 10
Tanks 4
Major purchase order 230


Phenol /Acetone Complex
Client Hindustan Organic Chemicals Ltd.
Project 40,000 tpa Phenol & 24,000 tpa Acetone
Location Ambalamugal, Kerala
Project Cost Rs. 900 Million
Technology licensor U.O.P Inc; U.S.A
Completed 1987

80 P&I Diagrams
489Civil & Structural, electrical & instrument drawings
1050 Piping isometrics
250 Purchase Orders
1200 MT Equipment erection
680 MT of structural steel works
90 km of piping


900 TPD Ammonia plant of FACT
Client FACT Ltd
Capacity Ammonia :297,000 tpa Addl syn gas :29,700 tpa
Location Udyogamandal, Kerala
Process Licensor Haldor Topsoe,Denmark
FEDO's scope Detailed engineering, Procurement and construction
Zero date May 1993
Commissioning May 1998
Feed Stock Naphtha
Process route Naphtha desulphurisation, Steam/naphtha reforming, High & low temp shift conversion, CO2 removal (MDEA process), Methanation, Syn gas compression & Ammonia Synthesis, Refrigeration & ammonia storage
Off-sites 2 x 60 TPD steam generation plant 6 Mw TG (Turbo Genarator) based captive power plant, DM water plant, Nitrogen plant, Cooling towers (Process plant & auxiliary), Instrument air system, 5000 mt ammonia storage system

Engineering Piping  
P&I diagrams 56 nos Planning drawings 120 nos
Civil & structural drawings 500 nos Key plans 120 nos
    Isometrics 2260 nos
Electrical drawings 350 nos    
Instrumentation drawings 500 nos    

Procurement
Equipment details
Rotating 100 nos
Static 160 nos

Construction
Civil & Structural work
RCC 18,000 m3
Structural steel /plates 3,600 mt
Reinforcement 2,900 mt
No of piles (for ammonia storage tank) 170 nos
Equipment erection
Heavy equipment (ODC) 1,400 mt
Light Equipment 2,500 mt
Piping fabrication 130,000 inch dia
Installation 20,000 running metre


Projects Handled

Our current Indian assignments include:

Project Management Services for IIDCs at Koratty, Kunnamthanam & Adoor,  for KINFRA, Trivandrum.
Consultancy services for implementation of  Textile Centre at Kannur for KINFRA, Trivandrum.
PMC Services for Animation building & Allied works at KFVP, Film & Vedeo Park at Kazhakkuttom for KINFRA, Trivandrum.
PMC services for Crude Receipt facilities for KRLon conventional method for INTEC, Malaysia/KRL , Kochi.
Consultancy services for construction of Peripheral Roads for KINFRA, Kochi.
Consultancy services for setting up 10000 TPA Monazite Processing Plant for Indian Rare Earths Ltd, Orissa.
PMC services for implementation of Solid Waste Treatment Plant at Brahmapuram for Corporation of Cochin.
Consultancy services for Sulphur Pastillation unit for MRPL(ONGC), Mangalore.
PMC services for Revamp of Bitumen Processing Unit for Kochi Refineries Ltd.Kochi.
Engineering services for LPG Plant for Hindustan Petroleum Corporation, Mumbai.
Consultancy services for Capacity enhancement of Electrical Substation for Cochin Shipyard Ltd. at Kochi.
PMC services for KINFRA Export Promotion Industrial parks at Kakkanadu, Kochi for KINFRA.
Engineering Consultancy services for Sand Treatment Plant for English India Clays Ltd., Trivandrum.
Third Party Inspection services for various projects/clients in private and public sectors.
Project Management Consultancy Services for Modification of CDU I NHDS / KHDS / Reformer Block.
Consultancy services for design and construction of a four track highway between the Kochi International airport at Nedumbassery and Irimpanam on the outskirts of Kochi city. The 29 Km highway is expected to cost Rs 1200 millon.
About 25 similar assignments including feasibility studies, project reports, energy and safety audits, third party inspection assigments, etc. from various clients.